高粘度泵在開(kāi)始運(yùn)轉(zhuǎn)前，往齒輪泵的殼體內(nèi)灌滿(mǎn)待輸送的液體，便于安全啟動(dòng)。若環(huán)境溫度低于冰點(diǎn)，應(yīng)預(yù)先向泵內(nèi)通入熱蒸汽，進(jìn)行預(yù)熱處理，然后才可啟動(dòng)齒輪泵。高粘度泵的旋轉(zhuǎn)方向要與進(jìn)、出油口相符。齒輪泵若是第一次運(yùn)行，或長(zhǎng)期閑置后再使用，最好在空載或小負(fù)荷情況下先跑合一小時(shí)左右。如果在跑合階段預(yù)先覺(jué)察出異常溫升、泄漏、振動(dòng)和噪聲時(shí)，應(yīng)停機(jī)檢查。高粘度齒輪泵的支座或法蘭與其驅(qū)動(dòng)電機(jī)應(yīng)采用共同的安裝基礎(chǔ)，基礎(chǔ)、法蘭或支座均需具有足夠的剛度，以減小齒輪泵運(yùn)轉(zhuǎn)時(shí)產(chǎn)生的振動(dòng)和噪聲。電動(dòng)機(jī)與齒輪泵須用彈性聯(lián)軸器連接，同軸度小于0.1毫米，傾斜角不得大于1度。安裝聯(lián)軸器時(shí)不得用錘敲打，以免傷害齒輪泵的齒輪等零件。若用帶輪、鏈輪等驅(qū)動(dòng)時(shí)應(yīng)設(shè)托架支承，以防主動(dòng)齒輪軸承受徑向力。緊固齒輪泵、電動(dòng)機(jī)的地腳螺釘時(shí)，螺釘受力應(yīng)均勻，連接可靠。用手轉(zhuǎn)動(dòng)聯(lián)軸器時(shí)，應(yīng)感覺(jué)到齒輪泵能夠輕松地轉(zhuǎn)動(dòng)，沒(méi)有卡緊等異�，F(xiàn)象出現(xiàn)，然后才可以配管。High viscosity pump before starting work, to gear pump casing filled with liquid, facilitate safe launch.If the environment temperature is below freezing, should advance to pump into the hot steam, preheating treatment, and then to start the pump.The direction of rotation of the pump with high viscosity, oil outlet in accord.Gear pump is the first run, or long-term idle before using, had better under the condition of no load or small load to run one hour or so.If in the running-in stage in advance detect abnormal temperature rise, leakage, vibration and noise, should stop check.High viscosity gear pump bearing or flange should adopt a common drive motor installationFoundation, foundation, flange or support all needs to have enough rigidity, to reduce the vibration of gear pump is running and noise.Motor and gear pump with elastic shaft coupling, coaxial degree is less than 0.1 mm, Angle shall not be greater than 1 degree.When installing coupling hammer shall not be used, in order to avoid damage of the gear pump gearAnd other parts.If use the belt wheel, wheel, etc, shall set bracket support, in case of driving gear bearing by the radial force.Ground screw fastening gear pump, motor, screw force should be uniform, reliable connection.Turn the coupling with the hand, should feel can easily turn the gear pump, no abnormal phenomenon such as clamping, then can be piping.
高粘度齒輪泵的吸油管道內(nèi)徑應(yīng)足夠大，并避免狹窄通道或急劇拐彎、減少?gòu)濐^，去除不必要的閥門(mén)、附件，盡可能地降低泵的安裝高度，縮短吸油管道的長(zhǎng)度，以減少壓力損失。管接頭等元件的密封要良好，以防止空氣侵入，從而控制氣穴與氣蝕的發(fā)生。止回閥與安全閥在齒輪泵的輸出管路上最好安裝一個(gè)止回閥。這樣在檢修泵及輸出管道時(shí)，系統(tǒng)中的液體不會(huì)發(fā)生倒流。齒輪泵帶負(fù)荷停車(chē)時(shí)，亦可防止泵倒轉(zhuǎn)而在其輸出管道內(nèi)產(chǎn)生局部真空。應(yīng)當(dāng)注意，出口止回閥不能裝反或出現(xiàn)卡死現(xiàn)象。高粘度泵的出口管路上還應(yīng)當(dāng)設(shè)置安全閥等保護(hù)裝置，這樣一旦泵的出口通道發(fā)生堵塞，就可以打開(kāi)安全閥卸壓。安全閥可以與泵體或泵蓋鑄成一體，也可以單獨(dú)裝配。對(duì)于需要正反轉(zhuǎn)的高粘度齒輪泵，其進(jìn)出口管路上均需設(shè)置安全閥。High viscosity gear pump oil suction pipe diameter should be large enough, and to avoid the narrow channel, or a sharp turn, reducing elbow, remove unnecessary valves, fittings, as much as possible to reduce the installation height of pump, shorten the length of the oil suction pipe, in order to reduce the pressure loss.Components, such as pipe joint sealed well, in order to prevent the air intrusion, thus control air-pocket and the occurrence of cavitation.Check valve and relief valve on the output of the gear pump tube had better install a check valve.In the overhaul pump and output pipe, the system of fluid backflow will not occur.Gear pump to stop loading machine, can be in the output pipe to prevent pump reverse, and create a partial vacuum.It should be noted that the outlet check valve cannot be installed backwards or stuck.High viscosity of the pump outlet pipe also shall set up relief valve or other protective device on the road, so that once the clogging pump export channels, can open the relief valve pressure relief.The relief valve can be cast and pump body and pump cover, also can separate assembly.For high viscosity gear pump need positive &negative, import and export all needs to set up the line safety valve.
高粘度泵是輸送高粘度液體的齒輪泵，應(yīng)做到在較低的功耗、較少的泄漏、較大的壓力下輸出最多的流量。在確定所要輸送的介質(zhì)時(shí)，應(yīng)該嚴(yán)格遵循產(chǎn)品說(shuō)明書(shū)上的規(guī)定，盡量使用廠(chǎng)家推薦的流體介質(zhì)，并注意考慮系統(tǒng)的工作溫度范圍。當(dāng)希望在某一較寬的溫度范圍內(nèi)使用時(shí)，輸送介質(zhì)的粘度指數(shù)應(yīng)該高些。輸送介質(zhì)不僅是能量傳遞的中介，而且也是潤(rùn)滑、密封及傳熱介質(zhì)。液體粘度過(guò)高會(huì)增加內(nèi)摩擦阻力，降低輸出功率，浪費(fèi)能量，并產(chǎn)生過(guò)高的系統(tǒng)溫度.高粘度齒輪泵的出口管路上應(yīng)當(dāng)設(shè)置安全閥等保護(hù)裝置，這樣一旦泵的出口通道發(fā)生堵塞，就可以打開(kāi)安全閥卸壓。對(duì)于需要正反轉(zhuǎn)的高粘度齒輪泵，其進(jìn)出口管路上均需設(shè)置安全閥。High viscosity pump is conveying liquid with high viscosity gear pump, should be in lower power consumption, less leakage, under the pressure of large output the most traffic.When determining to conveying medium, we should strictly follow the provisions of the product manuals on use manufacturers recommend fluid as far as possible, and pay attention to consider the system operating temperature range.When you want to use in a wide temperature range, medium viscosity index should be higher.Medium is not only the energy transfer intermediary, but also lubrication, sealing and heat transfer medium.Liquid viscosity is too high will increase internal friction resistance, lower output power, waste of energy, and generate high temperature system. High viscosity gear pump outlet pipe shall set up relief valve or other protective device on the road, so once the clogging pump export channels, can open the relief valve pressure relief.For high viscosity gear pump need positive &negative, import and export all needs to set up the line safety valve.
1、工作壓力的選定1, select the work pressure
　　 高粘度泵額定的壓力是指泵連續(xù)工作時(shí)的最高許用壓力，而其工作壓力則決定于外部負(fù)載，安裝和調(diào)試的壽命與其工作壓力直接相關(guān)。對(duì)于不頻繁工作的齒輪泵，其工作壓力可取為泵的額定壓力，考慮到產(chǎn)品質(zhì)量不同，最好將額定壓力降低20%～30%使用。對(duì)于經(jīng)常工作于較高壓力下的齒輪泵，其工作壓力應(yīng)比泵的額定壓力低1～2個(gè)壓力級(jí)。石油化工設(shè)備常常是24小時(shí)連續(xù)運(yùn)轉(zhuǎn)，這時(shí)泵的工作壓力應(yīng)該取得比額定壓力低得多，且工作轉(zhuǎn)速也應(yīng)該低于額定轉(zhuǎn)速。如果高粘度齒輪泵的工作壓力調(diào)整過(guò)高，則會(huì)使齒輪泵在超負(fù)荷下運(yùn)行。High viscosity pump rated pressure refers to the maximum allowable pump continuous work pressure, and its working pressure is determined by the external load, installation and commissioning of life is directly related with work pressure.For not frequent work gear pump, the working pressure is desirable for the rated pressure of the pump, taking the quality into consideration, it is best to used pressure rated lower 20% ~ 30%.For often work under high pressure gear pump, the working pressure shall be lower than the rated pressure of the pump 1 ~ 2 pressure level.Petrochemical equipment are often 24 hours of continuous operation, and at this time of the pump working pressure should be obtained was much lower than the rated pressure, and the work speed should be lower than the rated speed.If the high viscosity gear pump high pressure adjustment, will make the pump running under overload.
　　 2.安裝與試運(yùn)轉(zhuǎn)2. Installation and commissioning
　　 高粘度泵的支座或法蘭與其驅(qū)動(dòng)電機(jī)應(yīng)采用共同的安裝基礎(chǔ)，基礎(chǔ)、法蘭或支座均需具有足夠的剛度，以減小齒輪泵運(yùn)轉(zhuǎn)時(shí)產(chǎn)生的振動(dòng)和噪聲。電動(dòng)機(jī)與齒輪泵須用彈性聯(lián)軸器連接，同軸度小于0.1毫米，傾斜角不得大于1度。安裝聯(lián)軸器時(shí)不得用錘敲打，以免傷害齒輪泵的齒輪等零件。若用帶輪、鏈輪等驅(qū)動(dòng)時(shí)應(yīng)設(shè)托架支承，以防主動(dòng)齒輪軸承受徑向力。緊固齒輪泵、電動(dòng)機(jī)的地腳螺釘時(shí)，螺釘受力應(yīng)均勻，連接可靠。用手轉(zhuǎn)動(dòng)聯(lián)軸器時(shí)，應(yīng)感覺(jué)到齒輪泵能夠輕松地轉(zhuǎn)動(dòng)，沒(méi)有卡緊等異�，F(xiàn)象出現(xiàn)，然后才可以配管。高粘度齒輪泵的吸油管道內(nèi)徑應(yīng)足夠大，并避免狹窄通道或急劇拐彎、彎頭，去除不必要的閥門(mén)、附件，盡可能地降低泵的安裝高度，縮短吸油管道的長(zhǎng)度，以減少壓力損失。管接頭等元件的密封要良好，以防止空氣侵入，從而控制氣穴與氣蝕的發(fā)生。在開(kāi)始運(yùn)轉(zhuǎn)前，往齒輪泵的殼體內(nèi)灌滿(mǎn)待輸送的液體，便于安全動(dòng)。若環(huán)境溫度低于冰點(diǎn)，應(yīng)預(yù)先向泵內(nèi)通入熱蒸汽，進(jìn)行預(yù)熱處理，然后才可啟動(dòng)齒輪泵。齒輪泵的旋轉(zhuǎn)方向要與進(jìn)、出油口相符。齒輪泵若是第一次運(yùn)行，或長(zhǎng)期閑置后再使用，最好在空載或小負(fù)荷情況下先跑合一小時(shí)左右。如果在跑合階段預(yù)先覺(jué)出異常溫升、泄漏、振動(dòng)和噪聲時(shí)，應(yīng)機(jī)檢查。高粘度泵的出口管路上還應(yīng)當(dāng)設(shè)置安全閥等保護(hù)裝置，這樣一旦泵的出口通道發(fā)生堵塞，就可以打開(kāi)安全閥卸壓。對(duì)于需要正反轉(zhuǎn)的高粘度齒輪泵，其進(jìn)出口管路上均需設(shè)置安全閥。High viscosity pump bearing or flange and its drive motor should use common installation basis, foundation, flange or support all needs to have enough rigidity, to reduce the vibration of gear pump is running and noise.Motor and gear pump with elastic shaft coupling, coaxial degree is less than 0.1 mm, Angle shall not be greater than 1 degree.When installing coupling hammer shall not be used, in order to avoid damage gear and other parts of the gear pump.If use the belt wheel, wheel, etc, shall set bracket support, in case of driving gear bearing by the radial force.Ground screw fastening gear pump, motor, screw force should be uniform, reliable connection.Turn the coupling with the hand, should feel can easily turn the gear pump, no abnormal phenomenon such as clamping, then can be piping.High viscosity gear pump oil suction pipe diameter should be large enough, and to avoid the narrow channel, or a sharp bend, bend, remove unnecessary valves, fittings, as much as possible to reduce the installation height of pump, shorten the length of the oil suction pipe, in order to reduce the pressure loss.Components, such as pipe joint sealed well, in order to prevent the air intrusion, thus control air-pocket and the occurrence of cavitation.Before starting operation, to gear pump casing filled with liquid, easy to safety.If the environment temperature is below freezing, should advance to pump into the hot steam, preheating treatment, and then to start the pump.Direction of rotation of the gear pump, oil outlet in accord.Gear pump is the first run, or long-term idle before using, had better under the condition of no load or small load to run one hour or so.If in the running-in stage in advance the abnormal temperature rise, leakage, vibration and noise, should machine inspection.High viscosity of the pump outlet pipe also shall set up relief valve or other protective device on the road, so that once the clogging pump export channels, can open the relief valve pressure relief.For high viscosity gear pump need positive &negative, import and export all needs to set up the line safety valve.

如何選型How to choice
選擇高粘度泵時(shí)應(yīng)該注意泵所輸送的具體粘度、工作溫度、介質(zhì)比重、介質(zhì)成分等等，只有更好的了解高粘度泵所輸送的介質(zhì)情況才能更好的選擇所需要的高粘度泵產(chǎn)品。
Should be paid attention to when selecting high viscosity pump pump delivery by the specific viscosity, working temperature, the proportion of medium, medium composition etc., only a better understanding of the high viscosity pump transmission medium condition can better choose the required high viscosity pump product.
　　 第一、必須了解高粘度泵所輸送的介質(zhì)粘度。因?yàn)榻橘|(zhì)粘度的高低直接影響到選擇高粘度泵的轉(zhuǎn)速。must understand the high viscosity pump transmission medium viscosity. Because the medium viscosity directly affects the choice of high viscosity pump speed.
　　 第二、了解高粘度泵所輸送介質(zhì)的性質(zhì)，例如有沒(méi)有腐蝕性。understand the nature of the high viscosity pump conveying medium, such as corrosive.
　　 第三、高粘度泵所輸送的介質(zhì)濃度多少、比重多少。 high viscosity pump how far the conveying medium concentration, specific gravity.
Fourth,
　　 第四、高粘度泵所輸送的介質(zhì)。high viscosity pump transmission medium.
　　 第五、高粘度泵輸送的介質(zhì)常溫下是否結(jié)晶或凝固。the high viscosity pump whether the medium temperature of crystallization or coagulation.
　　 第六、高粘度泵所輸送的介質(zhì)是否有懸浮物。the transmission medium for high viscosity pump suspension.
　　 第七、高粘度泵所輸送介質(zhì)受溫度變化情況。high viscosity pump conveying medium affected by temperature changes.
　　 第八、高粘度泵所輸送介質(zhì)的潤(rùn)滑性、清潔度、腐蝕性等。high viscosity pump medium by lubricity, cleanliness, corrosion resistance, etc.
　　 第九、高粘度泵要求進(jìn)口壓力及出口壓力和安裝高度。 high viscosity pump inlet pressure and outlet pressure and the installation height.
　　 第十、高粘度泵使用場(chǎng)合的防爆要求。high viscosity pump occasions of explosion-proof requirements.

　　
　
高粘度泵的安裝調(diào)試步驟High viscosity pump installation and debugging steps

高粘度泵是輸送高粘度液體的齒輪泵，應(yīng)做到在較低的功耗、較少的泄漏、較大的壓力下輸出最多的流量。在確定所要輸送的介質(zhì)時(shí)，應(yīng)該嚴(yán)格遵循產(chǎn)品說(shuō)明書(shū)上的規(guī)定，盡量使用廠(chǎng)家推薦的流體介質(zhì)，并注意考慮系統(tǒng)的工作溫度范圍。當(dāng)希望在某一較寬的溫度范圍內(nèi)使用時(shí)，輸送介質(zhì)的粘度指數(shù)應(yīng)該高些。輸送介質(zhì)不僅是能量傳遞的中介，而且也是潤(rùn)滑、密封及傳熱介質(zhì)。液體粘度過(guò)高會(huì)增加內(nèi)摩擦阻力，降低輸出功率，浪費(fèi)能量，并產(chǎn)生過(guò)高的系統(tǒng)溫度.高粘度齒輪泵的出口管路上應(yīng)當(dāng)設(shè)置安全閥等保護(hù)裝置，這樣一旦泵的出口通道發(fā)生堵塞，就可以打開(kāi)安全閥卸壓。對(duì)于需要正反轉(zhuǎn)的高粘度齒輪泵，其進(jìn)出口管路上均需設(shè)置安全閥。High viscosity pump is conveying liquid with high viscosity gear pump, should be in lower power consumption, less leakage, under the pressure of large output the most traffic. When determining to conveying medium, we should strictly follow the provisions of the product manuals on use manufacturers recommend fluid as far as possible, and pay attention to consider the system operating temperature range. When you want to use in a wide temperature range, medium viscosity index should be higher. Medium is not only the energy transfer intermediary, but also lubrication, sealing and heat transfer medium. Liquid viscosity is too high will increase internal friction resistance, lower output power, waste of energy, and generate high temperature system. High viscosity gear pump outlet pipe shall set up relief valve or other protective device on the road, so once the clogging pump export channels, can open the relief valve pressure relief. For high viscosity gear pump need positive &negative, import and export all needs to set up the line safety valve.
　　 1、工作壓力的選定1, select the work pressure
　　 高粘度泵額定的壓力是指泵連續(xù)工作時(shí)的最高許用壓力，而其工作壓力則決定于外部負(fù)載，高粘度泵(聚氨酯泵,紙漿泵,粘合劑泵)的安裝和調(diào)試 的壽命與其工作壓力直接相關(guān)。對(duì)于不頻繁工作的齒輪泵，其工作壓力可取為泵的額定壓力，考慮到產(chǎn)品質(zhì)量不同，最好將額定壓力降低20%～30%使用。對(duì)于經(jīng)常工作于較高壓力下的齒輪泵，其工作壓力應(yīng)比泵的額定壓力低1～2個(gè)壓力級(jí)。石油化工設(shè)備常常是24小時(shí)連續(xù)運(yùn)轉(zhuǎn)，這時(shí)泵的工作壓力應(yīng)該取得比額定壓力低得多，且工作轉(zhuǎn)速也應(yīng)該低于額定轉(zhuǎn)速。如果高粘度齒輪泵的工作壓力調(diào)整過(guò)高，則會(huì)使齒輪泵在超負(fù)荷下運(yùn)行。High viscosity pump rated pressure refers to the maximum allowable pump continuous work pressure, and its working pressure is determined by the external load, high viscosity pump (pu pump, paper pulp pump, glue pump) installation and commissioning of life is directly related with work pressure. For not frequent work gear pump, the working pressure is desirable for the rated pressure of the pump, taking the quality into consideration, it is best to used pressure rated lower 20% ~ 30%. For often work under high pressure gear pump, the working pressure shall be lower than the rated pressure of the pump 1 ~ 2 pressure level. Petrochemical equipment are often 24 hours of continuous operation, and at this time of the pump working pressure should be obtained was much lower than the rated pressure, and the work speed should be lower than the rated speed. If the high viscosity gear pump high pressure adjustment, will make the pump running under overload.

　　2.安裝與試運(yùn)轉(zhuǎn)2. Installation and commissioning
　　 高粘度泵的支座或法蘭與其驅(qū)動(dòng)電機(jī)應(yīng)采用共同的安裝基礎(chǔ)，基礎(chǔ)、法蘭或支座均需具有足夠的剛度，以減小齒輪泵運(yùn)轉(zhuǎn)時(shí)產(chǎn)生的振動(dòng)和噪聲。電動(dòng)機(jī)與齒輪泵須用彈性聯(lián)軸器連接，同軸度小于0.1毫米，傾斜角不得大于1度。安裝聯(lián)軸器時(shí)不得用錘敲打，以免傷害齒輪泵的齒輪等零件。若用帶輪、鏈輪等驅(qū)動(dòng)時(shí)應(yīng)設(shè)托架支承，以防主動(dòng)齒輪軸承受徑向力。緊固齒輪泵、電動(dòng)機(jī)的地腳螺釘時(shí)，螺釘受力應(yīng)均勻，連接可靠。用手轉(zhuǎn)動(dòng)聯(lián)軸器時(shí)，應(yīng)感覺(jué)到齒輪泵能夠輕松地轉(zhuǎn)動(dòng)，沒(méi)有卡緊等異常現(xiàn)象出現(xiàn)，然后才可以配管。高粘度齒輪泵的吸油管道內(nèi)徑應(yīng)足夠大，并避免狹窄通道或急劇拐彎、減少?gòu)濐^，去除不必要的閥門(mén)、附件，盡可能地降低泵的安裝高度，縮短吸油管道的長(zhǎng)度，以減少壓力損失。管接頭等元件的密封要良好，以防止空氣侵入，從而控制氣穴與氣蝕的發(fā)生。在開(kāi)始運(yùn)轉(zhuǎn)前，往齒輪泵的殼體內(nèi)灌滿(mǎn)待輸送的液體，便于安全啟動(dòng)。若環(huán)境溫度低于冰點(diǎn)，應(yīng)預(yù)先向泵內(nèi)通入熱蒸汽，進(jìn)行預(yù)熱處理，然后才可啟動(dòng)齒輪泵。齒輪泵的旋轉(zhuǎn)方向要與進(jìn)、出油口相符。齒輪泵若是第一次運(yùn)行，或長(zhǎng)期閑置后再使用，最好在空載或小負(fù)荷情況下先跑合一小時(shí)左右。如果在跑合階段預(yù)先覺(jué)察出異常溫升、泄漏、振動(dòng)和噪聲時(shí)，應(yīng)機(jī)檢查。High viscosity pump bearing or flange and its drive motor should use common installation basis, foundation, flange or support all needs to have enough rigidity, to reduce the vibration of gear pump is running and noise. Motor and gear pump with elastic shaft coupling, coaxial degree is less than 0.1 mm, Angle shall not be greater than 1 degree. When installing coupling hammer shall not be used, in order to avoid damage gear and other parts of the gear pump. If use the belt wheel, wheel, etc, shall set bracket support, in case of driving gear bearing by the radial force. Ground screw fastening gear pump, motor, screw force should be uniform, reliable connection. Turn the coupling with the hand, should feel can easily turn the gear pump, no abnormal phenomenon such as clamping, then can be piping. High viscosity gear pump oil suction pipe diameter should be large enough, and to avoid the narrow channel, or a sharp turn, reducing elbow, remove unnecessary valves, fittings, as much as possible to reduce the installation height of pump, shorten the length of the oil suction pipe, in order to reduce the pressure loss. Components, such as pipe joint sealed well, in order to prevent the air intrusion, thus control air-pocket and the occurrence of cavitation. Before starting operation, to gear pump casing filled with liquid, facilitate safe launch. If the environment temperature is below freezing, should advance to pump into the hot steam, preheating treatment, and then to start the pump. Direction of rotation of the gear pump, oil outlet in accord. Gear pump is the first run, or long-term idle before using, had better under the condition of no load or small load to run one hour or so. If in the running-in stage in advance detect abnormal temperature rise, leakage, vibration and noise, should machine inspection.

　　高粘度泵的出口管路上還應(yīng)當(dāng)設(shè)置安全閥等保護(hù)裝置，這樣一旦泵的出口通道發(fā)生堵塞，就可以打開(kāi)安全閥卸壓。對(duì)于需要正反轉(zhuǎn)的高粘度齒輪泵，其進(jìn)出口管路上均需設(shè)置安全閥。High viscosity of the pump outlet pipe also shall set up relief valve or other protective device on the road, so that once the clogging pump export channels, can open the relief valve pressure relief. For high viscosity gear pump need positive &negative, import and export all needs to set up the line safety valve.

輸送介質(zhì)的優(yōu)勢(shì):The advantage of the medium:
高粘度泵可以輸送高粘度、高濃度無(wú)固體顆粒或細(xì)小軟顆粒的潤(rùn)滑性介質(zhì)；效率高，性能穩(wěn)定，使用壽命長(zhǎng)。高粘度泵可以采用保溫夾套結(jié)構(gòu)，輸送比較高的粘度物料時(shí)可以對(duì)高粘度泵進(jìn)行保溫，從而降低介質(zhì)粘度，達(dá)到更好的輸送效果，而單螺桿泵沒(méi)有保溫夾套結(jié)構(gòu)；高粘度泵在使用一段時(shí)間后，如果泵內(nèi)部間隙磨損后，不用拆泵可以自行根據(jù)高粘度泵所輸送的物料粘度來(lái)調(diào)整泵的間隙，調(diào)整后和新泵一樣可以達(dá)到良好的使用效果。高粘度泵可配安全閥，當(dāng)泵或管路系統(tǒng)超壓時(shí)，安全閥門(mén)打開(kāi)，形成內(nèi)部回流，保證系統(tǒng)安全。而單螺桿泵在泵本身不能設(shè)置安全閥，只能在管路中設(shè)置，提高了設(shè)備投入成本和安裝成本。選擇高粘度泵時(shí)必須考慮高粘度泵所輸送的介質(zhì)粘度，從而才能來(lái)確定高粘度泵的轉(zhuǎn)速范圍，根據(jù)高粘度泵的轉(zhuǎn)速范圍及所需工況條件下高粘度泵的正常流量范圍，才能確定高粘度泵具體型號(hào)。需要注意的是一般介質(zhì)可以這樣來(lái)選擇。High viscosity pump can transport high viscosity, high concentration without solid particles or small soft particles lubricity medium; High efficiency, stable performance and long service life. High viscosity pump can be used in a heat preservation jacket structure, transmission is higher when the viscosity of the material can be for thermal insulation in high viscosity pump, thereby reducing medium viscosity, achieve better transmission effect, and the single screw pump heat preservation jacket structure; High viscosity pump in use after a period of time, if the pump internal clearance after wear, don't have to dismantle the pump to according to the viscosity of material delivery by high viscosity pump to adjust the clearance between the pump and adjusted, and the use of the new pump can achieve good effect. High viscosity pump can match the relief valve, when the pump and piping system overpressure, safety valve is opened, the formation of internal reflux, ensure the safety of the system. And single screw pump in the pump itself cannot set the relief valve, can only be set up in line, increase the investment of equipment cost and installation cost. Choosing high viscosity pump must consider the conveying medium viscosity, high viscosity pump order to determine the scope of the high viscosity of the pump rotation speed, according to the working condition of high viscosity of the pump speed range and required high viscosity pump under the condition of normal flow range, to determine the high viscosity pump concrete models. It's important to note that it can be to choose a normal medium.
　　 其中，有些特殊化學(xué)介質(zhì)在一定溫度下會(huì)改變其化學(xué)成分，所以需要在選擇高粘度泵要特別注意泵的轉(zhuǎn)速是否適合，因?yàn)楸玫霓D(zhuǎn)速越高，正常工作中產(chǎn)生的熱量就越大，一旦超過(guò)介質(zhì)所限制的溫度，那么就多所輸送的介質(zhì)造成了破壞。還有些食品類(lèi)介質(zhì)，比如果醬類(lèi)，像我們?nèi)粘Ｖ兴�食用的果醬、花生醬、豆瓣醬等，這些介質(zhì)要求在輸送過(guò)程中必須不能夠破壞其內(nèi)部的成分進(jìn)行破壞，這就要求我們所選的泵的轉(zhuǎn)速必須要低，才能保證高粘度泵在輸送過(guò)程中不破壞所輸送的介質(zhì)。高粘度泵在運(yùn)轉(zhuǎn)過(guò)程中常常會(huì)出現(xiàn)卡死、抱軸轉(zhuǎn)不動(dòng)的現(xiàn)象，主要原因是高粘度泵往往都是輸送的高粘度的介質(zhì)，有些是有一些雜質(zhì)的混合物理。如果泵的入口沒(méi)有安裝合適的過(guò)濾器，那么一旦大一些的硬質(zhì)顆粒進(jìn)入泵腔就會(huì)把高粘度泵的內(nèi)外轉(zhuǎn)子卡死，使泵轉(zhuǎn)不動(dòng)，嚴(yán)重的會(huì)把高粘度泵的內(nèi)外轉(zhuǎn)子毀掉。Among them, some special chemical medium under a certain temperature to change its chemical composition, so need to high viscosity pump in the choice whether to pay special attention to the speed of the pump is suitable for, because the higher the pump rotation speed, the greater the heat generated by the normal work, once more than media limited by temperature, then it is more than conveying medium caused damage. Also some food medium, such as the jam class, as in our daily consumption of jam, peanut butter, broad bean paste and so on, these medium requirements must be in the process of conveying can't destroy its internal composition, this requires that we selected the speed of the pump must be low, to ensure high viscosity pump does not destroy the transmission medium in the process of delivery. High viscosity pump in the operation process often appear stuck, holding shaft fixed phenomenon, the main reason is that high viscosity pump are often transport high viscosity medium, some are some impurities mixed in physics. If the entrance of the pump is not installed the appropriate filters, so once the larger hard particle enters the pump chamber would bring high viscosity pump rotor stuck inside and outside, make the pump turns motionless, serious will destroy high viscosity pump inside and outside of the rotor.
　　 所以建議大家在安裝高粘度泵的時(shí)候應(yīng)該選擇合適的過(guò)濾器來(lái)安裝在泵的入口。高粘度泵抱軸的現(xiàn)象主要體現(xiàn)在不銹鋼高粘度泵的較多，因?yàn)椴讳P鋼材質(zhì)含碳量低，所以熱膨脹系數(shù)大，一旦泵的溫度過(guò)高，就會(huì)造成泵的內(nèi)部配件與配件之間的間隙縮小，到一定程度以后就會(huì)產(chǎn)生抱死現(xiàn)象。所以選擇不銹鋼材質(zhì)的高粘度泵是一定要注明具體的使用溫度，及介質(zhì)的潤(rùn)滑性。介質(zhì)粘度的高低與高粘度泵的轉(zhuǎn)速有著密不可分的關(guān)系。如果高粘度泵輸送的介質(zhì)粘度過(guò)高，而所配的轉(zhuǎn)速也過(guò)高的話(huà)，就會(huì)造成泵的流量很低、泵的噪音很大。如果電機(jī)功率還是按常規(guī)來(lái)配的話(huà)，那么電機(jī)也會(huì)造成過(guò)載。主要是泵的轉(zhuǎn)速太高、介質(zhì)粘度又太高這樣就會(huì)造成泵阻力很大，電機(jī)的瞬間啟動(dòng)電流超過(guò)額定電流，造成電機(jī)過(guò)載；由于轉(zhuǎn)速過(guò)高，使高粘度泵在運(yùn)轉(zhuǎn)時(shí)內(nèi)部轉(zhuǎn)子幾乎只是形成了空轉(zhuǎn)，圍繞所輸送介質(zhì)打滑，造成吸不上料，或者是流量很小。在這種狀況下，必須降低泵的轉(zhuǎn)速，加大電機(jī)的功率，加大進(jìn)出口的管徑來(lái)減少介質(zhì)的流動(dòng)阻力。從而來(lái)完成介質(zhì)的輸送工作。轉(zhuǎn)速降低以后，泵的流量會(huì)反而增加，而且泵的噪音會(huì)降低，但肯定打不到理論流量。所以如果與實(shí)際工況需要流量相差太多的話(huà)，那就只能更好型號(hào)更大一點(diǎn)的泵。So suggest you at the time of installation of high viscosity pump should choose the appropriate filter to installed in the entrance of the pump. The phenomenon of high viscosity pump holding shaft mainly reflects in the stainless steel of high viscosity pump is more, because of low carbon stainless steel material, so the thermal expansion coefficient is big, once the temperature of the pump is too high, can cause the interior of the pump parts and accessories the clearance between the narrow, to a certain degree after tends to lock phenomenon. So choose stainless steel high viscosity pump is must indicate the specific temperature, and medium lubricity. The discretion of the medium viscosity and high viscosity pump rotating speed of the intimate relationship. If the high viscosity pump medium viscosity is too high, and with the rotation speed is too high, will cause the pump flow rate is very low, the noise of the pump is very large. If motor power or conventional match, then the motor can cause overload. Mainly is the pump speed is too high, medium and high viscosity resistance is very big, this will cause pump motor moment of starting current more than rated current, motor overload; Due to high speed, high viscosity pump inside the rotor is barely formed when running idle, surrounding medium by sliding, cause not feeding, or flow rate is small. Under this situation, we must reduce the speed of pump, increase the power of the motor, increase the import and export of pipe diameter to reduce the flow resistance of the medium. Thus to complete medium transport work. Speed is reduced, the pump flow rate will increase instead, and the noise of the pump will be lower, but certainly can't flow theory. So if you need to flow with the actual working condition differ too much, it can only be better model bigger pump.
　　 高粘度泵容易出現(xiàn)的另一個(gè)問(wèn)題就是從動(dòng)齒輪的銷(xiāo)軸容易磨損，特別是對(duì)于輸送沒(méi)有潤(rùn)滑性的介質(zhì)時(shí)，銷(xiāo)軸磨損特別快。對(duì)此我公司改進(jìn)加工工藝在原有的基礎(chǔ)之上通過(guò)特殊設(shè)計(jì)改進(jìn)給銷(xiāo)軸配套加了一套注油潤(rùn)滑系統(tǒng)。在高粘度泵正常運(yùn)轉(zhuǎn)的情況下通過(guò)內(nèi)轉(zhuǎn)子的旋轉(zhuǎn)產(chǎn)生的離心力形成的負(fù)壓，利用注油系統(tǒng)通過(guò)特殊通道給銷(xiāo)軸注油，從而解決了高粘度泵銷(xiāo)軸磨損快的這一泵行業(yè)中存在的難題。Another problem of the high viscosity pump is driven gear pin easy to wear and tear, especially for conveying without lubrication medium, pin shaft wear particularly fast. I improved processing technology on the basis of the original company through special design improvements to pin shaft supporting a grease lubrication system. Under the condition of the high viscosity of the normal operation of pump centrifugal force produced by the rotation of the rotor within the formation of the negative pressure, the use of injection system through the special channel to pin shaft oil, so as to solve the high viscosity pump pin shaft quick wear of the problems that exist in the pump industry.